Aviation
We are aware of your challenges!
The bar is set high: Safety standards, continent-spanning project complexity, cost pressure, …
Stay successful and flexible: We guarantee uncomplicated, fast and cost-conscious handling of your projects. Longstanding engineering experience and numerous successful projects for well-known OEMs and MROs form the basis of our claim.
Our engineering team consists of exceptionally qualified technical specialists with a long history of networking within the aerospace industry.
Our close cooperation with our partners also provides you with access to their knowledge and network! As a consequence, in addition to the technically necessary expertise, primarily project management and certification of our solutions are also available.
This enables us to also offer “turnkey” solutions in the field of aircraft cabin conversions, including project management.
From concept to series production
Range of Services
Cabin Conversions
Equipment • Electrics • Mechanical • Structure • Systems
From development to integration within the aircraft, inclusive supplier management and project management – you will have but one point of contact delivering your ‘turnkey’ engineering solution.
From minor changes to full cabin conversions – QRelation Engineering offers the following:
- Cost estimation on the aircraft (initial survey)
- Preparation of specifications
- Feasibility studies, installation and assembly studies, damage tolerance analysis
- Industrial design and scope of work definition
- Calculation and design of cabin components and systems
- System integration
- Qualification and technical documentation
- Project and supplier management
- Layover support during conversion
FAI Services
First Article Inspections and reports per catalogue service
Get the support you need for EN 9100/EN 9102-compliant FAI services from external resources.
Our aircraft construction specialists implement your assignments quickly, effectively and to a high standard of quality.
The processing by catalogue service (items at fixed prices) enables extremely flexible resource planning with full cost transparency. In the case of weekly delivery in writing, delivery contents can be continuously adapted if required.
Our service solution
- Conception of test planning and documents
- Execution of First Article Inspections on aviation-specific components and preparation of the required documentation
- Performance of technical tests such as dimensional measurement paths
- Functional material and installation tests
- Initiation of specific tests, e.g. strength tests, metallography tests, chemical tests
- Checking and verification of the compliance documentation
- Release or blocking of products if required by the FAI report (blocked stock management)
- Management: controlling, tracking, reporting, analysing, deriving and optimising activities
- Consulting and optimisation of internal processes
Reengineering & Equipment Development
Fast realisation by using state-of-the-art methods and procedures
Reverse engineering, from the digitization and scanning of parts to the creation of 3D models and the creation of blueprints and drawings.
- Real product Reengineering basis
- 3D modelling in CAD or by scan file
- 2D drawing checklist, inspection plan
Competencies
Development & Design
Concept & Analysis
- Specifications
- Regulation analysis
- Inspection of installation space
Calculation
- Statics/dynamics
- Strength/vibration
- Flow
Design
- Mechanical systems
- 3D CAD modelling
- Drafting
- Reverse engineering
Production Monitoring
- Inspection planning
- Testing
- Commissioning
- First Article Inspection
Project Management
Project organization and control at the operational level
- Sales and bid support
- Project controlling (time / costs / quality)
- Change and claim management
- Interface Management
- Project documentation
- Quality assurance
- Risk and FMEA management
- Qualification and employee training
Medical Technology
Medical engineering, zero tolerance
Medical technology is subject to extremely strict regulations and specifications for good reason. The strictest product and safety requirements must be met as early as the development phase and have to be verified.
In our capacity as an experienced partner of medical technology companies (manufacturers, importers and dealers) we develop parts, assemblies and systems. We support you with our expertise in every phase from concept and development through to the manufacturing processes. Benefit in particular from our standardised design solutions for CE marking your products right through to initial sample testing.
Concept, development, prototyping
Range of Services
Data Reengineering
From components via scan data to CAD and design documents
We create CAD data for you from existing articles or components. Benefit from our tried and tested, professional data reengineering method. Receive your necessary design and manufacturing drawings quickly and cost-efficiently as the basis for your technical documentation, which we will be pleased to digitise for you.
If you wish, we also support you along the path to successful CE certification with our offer for initial sample testing (test planning, testing and documentation).
- You make your products available to us.
- The products are scanned using a 3D high-performance process.
- CAD models are created from the 3D scan data.
- Standardised drawings can be created.
Initial Sample Inspection
Receive a needs-based solution from external resources in relation to initial sampling in accordance with the quality requirements of your customers. Our experts implement your assignments quickly, effectively and to a high standard of quality.
- Conception of test planning and documents
- Implementation of initial sample tests on components and preparation of documentation
- Implementation of technical tests such as dimensional measuring paths and functional, material and installation tests
- Initiation of specific tests, e.g. strength tests, metallography tests, chemical analyses
- Checking and verification of compliance documentation
- Release or blocking of products, if required (blocked stock management)
- Management: controlling, tracking, reporting, analysing, deriving and optimising activities
- Consulting and optimization of internal processes
Competencies
Product Development & Manufacturing
Applications with different CAD formats: AutoCAD, CATIA, Inventor, Solid Edge, Solidworks, MegaCAD, NX, …
- 3D modelling in CAD
- 2D drawing derivations
- Real product
Prototyping
- Individual parts and assemblies
- Machining and 3D printing
- Test, analysis and qualification
Production Monitoring
- Inspection planning
- Commissioning
- Initial sample inspection
Project Management
- SCRUM, IPM, Prince2, … standards
- Transnational project management
- Development and production PM
- Supplier management
Plant Engineering
Bespoke operating material
Customised engineering for small series or single-part production
Drawing on our longstanding experience in every engineering and manufacturing process, we provide tailor-made support for your innovative projects. Our experts are availed of know-how and skills acquired in a variety of industries including aerospace, shipbuilding, renewable energies and medical technology. We work with companies and medium-sized businesses as well as certification authorities.
We can also support you with coaching and training.
Competencies
Design and Development
- Concept and design
- Basic and detail engineering
- Static/dynamic calculation
- N/C Management
- Design process support
Project Management
- Sales and bid support
- Project controlling (time/costs/quality)
- Change and claim management
- Interface management
- Project documentation
Quality Management
- Supply chain management
- Reviews
- Quality assurance
- Risk and FMEA management
Shipbuilding
Clear the decks for action!
Engineering services for all aspects of marine equipment
Our engineering specialists for shipbuilding have acquired experience from multifaceted projects in the development of marine equipment (electrics, piping, furnishing/interiors and refits) for mega yachts and cruise ships of all classes.
Many have already worked in a variety of industries and are consequently in a position to offer you a look outside the box. Our employees are well versed in dealing with new challenges.
Competencies
Design and Development
Equipment
- Electrics
- Piping
- Furnishing/Interiors
- Refits
Project Management
- Time/Cost/Quality
- Controlling and reporting
- Interface between design, manufacturing and suppliers
- Technical specification preparation
- Complaint and change management
Quality Management
- Supply chain management
- Reviews
- Quality assurance
- Risk and FMEA management
